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The First Pedestrian Protection Test System In China

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System Introduction:

 

TMC Solutions Automotive Testing Factory and the China Automobile Research and Safety Center have successfully developed the first completely self-developed pedestrian protection test system in China after repeated exploration and demonstration.

 

The pedestrian protection test system has high speed, high precision, compact structure and reliable operation. It is a fully functional, economical and safe new test system, which can fully meet the various test needs of users.

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                            Pedestrian Protection Equipment                                                     Active Hood Malfunction Device

Test Ability

 

Pedestrian protection test for various models and regulations

Active Engine Hood Malfunction Test

Other test abilities:

FMVSS 201 Vehicle Interior Impact Test

FMVSS 226 Side Window Impact Test

Various module impact tests (including steering head type impact, head-pillow type impact, human body module impact, etc.)

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                                                                                                        Test case

 

System Features

Fast speed: Overcoming a number of technical problems, the maximum use energy can reach 3500J, and the maximum speed can reach 60km/h, which fully meets the A-PLI leg test.

 

High precision: The control accuracy reaches ±0.2km/h, the coordinate system positioning accuracy is (±0.1mm; ±0.1°), and all performance and reliability can reach the international first-class level.

 

Strong adaptability: It integrates domestic and foreign test standards such as pedestrian protection, active hood malfunction, airbags, etc., and integrates the China Automobile Research Institute's safety index test specifications. A large number of tests on the safety index of China Insurance Research Institute have been carried out, and the standards are highly adaptable.

 

Wide range of test capabilities: meet the requirements of pedestrian protection tests for various models and regulations, active hood malfunction test, various module impact tests, etc., with wide test coverage capabilities; Make full use of the test experience of China Automobile Research Institute as a national testing center, and the test auxiliary devices are comprehensive.

 

Economical and practical: All performances have reached the international first-class level, effectively solving the problems of long-term dependence on imports of pedestrian protection test equipment, high economic costs, and slow after-sales service response. It has high cost performance and strong practicability.

Technical Parameter

 

The main parameters

Environment and foundational matching

Atmospheric Pressure

85~120Kpa

Air pressure

6-8bar compressed air

Ambient Temperature

20±5

Ambient Humidity

10~70RH

Power distribution requirements

power supply

three phase, AC 380V (+15, -10), 50Hz±2

capacity

25KW

universal launch system

Impact speed range

10-60km/h (4.17-16.7m/s)

control precision

±0.2km/h

impact method

pneumatic

Impactor maximum energy

3500J

Angle control method

Servo motor closed-loop control

Impact head XYZ position adjustment accuracy

±0.1mm

θY angle measurement range

±100°

control precision

±0.1°

Optional system

226 launch module American Standard

launch type

guided shock

medium

6-8bar compressed air

Impactor mass

18kg

θY angle

0°

speed range

15-25km/h

Speed accuracy

±0.15km/h

Impactor Contact Point Accuracy

±5mm

Angular Accuracy at Impactor Contact

±1°

201U launch module American Standard

launch type

free flight

medium

6-8bar compressed air

Head mass

4.5kg



speed range

15-26km/h

Speed accuracy

±0.15km/h

Impactor Contact Point Accuracy

±5mm



 

Extended Application

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Battery pack bottom impact test bench

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Parts impact test bench